Re: NC Header Installation
Posted: Sun Dec 15, 2013 7:07 am
Just fitted the bright ceramic header. I too found that the first O2 sensor plug would not reach and had to remove the socket end off the engine bracket and cut back the tape on the loom about an inch in order to reposition the socket a little closer to make the connection. It's now not fixed to the bracket.
The O2 sensors need a 22mm or 7/8" wrench. The second one can be removed/refitted with an open end wrench but for the first sensor I had to modify an old 7/8" ring wrench by cutting a slot in it to get it over the wire.
You can buy proper O2 sensor wrenches at Harbor Freight tools if you want to.
I too removed the battery and it's tray for more clearance for serpentine belt tensioner. I actually removed two bolts and swung the alternator forward and removed the belt too off the alternator pulley. This way I could easily fit back the alternator and then the belt as I was on my own with no assistant.
I also found that fitting the O2 sensors and the lower header studs, for connection to the mid pipe, after putting the new header in the car was a lot easier than fitting these parts to the header before you try squeezing it into position.
This installation is still ongoing. Just have to fit back the battery, heat shield, shock tower brace and heater pipe.
Hope these tips help
Steve.
The O2 sensors need a 22mm or 7/8" wrench. The second one can be removed/refitted with an open end wrench but for the first sensor I had to modify an old 7/8" ring wrench by cutting a slot in it to get it over the wire.
You can buy proper O2 sensor wrenches at Harbor Freight tools if you want to.
I too removed the battery and it's tray for more clearance for serpentine belt tensioner. I actually removed two bolts and swung the alternator forward and removed the belt too off the alternator pulley. This way I could easily fit back the alternator and then the belt as I was on my own with no assistant.
I also found that fitting the O2 sensors and the lower header studs, for connection to the mid pipe, after putting the new header in the car was a lot easier than fitting these parts to the header before you try squeezing it into position.
This installation is still ongoing. Just have to fit back the battery, heat shield, shock tower brace and heater pipe.
Hope these tips help
Steve.